Pete's Pics - Car Stereo (de-)installation instructions


Pete kindly helped my car stereo project by making a pictorial instruction manual.

IMG_2553
System overview.
15-Apr-2002  7:27pm
 
Here she is. Isn't she a beauty! My car had a small engine you see - so I didn't want to burden it with unnecessary fanciful extras (such as a case). This does of course make taking it apart, um.. a little tricky. You can imagine how impressed I was to come back to NZ and see it all running happily in Pete's car. (Even with my dodgy-as-hell software running on a different PC). Nice work!
IMG_2554
Toaster Box?
15-Apr-2002  7:28pm
 
Lets just run through the major parts quickly, before we start dismantling.
[1] The toaster box holds the hard-drive on it's side, so bumpy roads don't bounce sensitive heads! It has internal suspension.
[2] The graphics card has to be held down with tape to stop it bouncing out. [This part is completely unnecessary - I never planned to have it, but Windows 98 was too STUPID to run without it. Time for Linux I feel!]
IMG_2555
Hacky sack?
15-Apr-2002  7:28pm
 
[3] The hacky sack isn't vital for correct operation, but it is vital for any gathering of friends in the sun.
[4] The circuit board on the left is my custom designed/printed power supply - this supplies all the various voltages required for a PC, without converting up to 230V (that's just wasteful!) It also allows a 2nd back-up battery to power the PC.
[5] The circuit board is another custom board, containing 2 microcontrollers (to monitor the user-interface knobs, and talk to the GPS, and send all this info back to the computer). They also make a mini disco in the boot by flashing lights (pretty much randomly with my dodgy firmware!)
IMG_2556
Pull it apart already!
15-Apr-2002  7:31pm
 
OK, enough overview - lets get on with business! First, disconnect the power.
Er, that's the red wire.
IMG_2558
IMG_2558
15-Apr-2002  8:43pm
 
It's all very simple really, I don't know why pete needed these labels ;-) This board (GPS) is powered from...
IMG_2559
IMG_2559
15-Apr-2002  8:45pm
 
... from here.
(Ahh, take a second and admire the power supply - I litterally just scavanged up the two aluminium bits to screw on - it runs pretty cool as power supplies go)
IMG_2560
IMG_2560
15-Apr-2002  8:50pm
 
The 2nd ribbon cable, runs from the GPS board...
IMG_2589
IMG_2589
15-Apr-2002  11:17pm
 
... to the front of the car. Here, incidentally, is the entire control system which I mounted in the dashboard. Two "intelligent knobs" and volume. There's also a power button / light which you can't see. (A full run-down is given in my project page.)
IMG_2561
IMG_2561
15-Apr-2002  8:55pm
 
to the power button & LED in the dash.
IMG_2562
IMG_2562
15-Apr-2002  8:59pm
 
Good wee amp. I miss my amp
IMG_2563
IMG_2563
15-Apr-2002  9:01pm
 
I've got NO idea what this is for. Hey, I just built it.
IMG_2565
IMG_2565
15-Apr-2002  9:03pm
 
Yeah, still no idea... This was part of some bits I added on the night before I flew out to london. (I was up until 3am, slept in, only had 1/2 an hour to pack, and nearly didn't make it down to Wellington in time to catch my flight out!!!)
IMG_2564
IMG_2564
15-Apr-2002  9:02pm
 
... more of the additions for Pete. I think he wanted seperate switches for the computer / amp in the dash. However the amp needs lots of Juice and you don't want to run high current wires through the car and back, so had to rig up some relays. And I threw in a voltage guage. Aren't I nice?

This bit
IMG_2566
IMG_2566
15-Apr-2002  9:03pm
 
The little board is something I slapped in at the last minute before getting the circuit boards printed. Allows a secondary battery to power the computer. In my old dunga car, the voltage droped right away (7V or so) while the car's cranking, so this was pretty necessary.
IMG_2567
IMG_2567
15-Apr-2002  9:04pm
 
Not my proudest earthing job.
IMG_2568
IMG_2568
15-Apr-2002  9:05pm
 
Messy because of last minute additions I did for pete.
IMG_2569
IMG_2569
15-Apr-2002  9:07pm
 
I don't know what the heck this is, but maybe it comes from...
IMG_2570
IMG_2570
15-Apr-2002  9:08pm
 
...here. Ah that must've gone to the secondary battery (via another relay I added there?)
IMG_2571
IMG_2571
15-Apr-2002  9:09pm
 
IMG_2572
IMG_2572
15-Apr-2002  9:11pm
 
Just some embarassing spagetty wiring. Note the professional mounting? Circuit board is nailed down on some pencil erasors!! Please don't use a hammer to remove the nails.
IMG_2573
IMG_2573
15-Apr-2002  9:11pm
 
some more embarassing spagetty wiring.
IMG_2574
IMG_2574
15-Apr-2002  9:12pm
 
Geezus! is that red wire running to earth??? I must have run out of black.
IMG_2575
IMG_2575
15-Apr-2002  9:12pm
 
I don't even want to know anymore...
IMG_2576
IMG_2576
15-Apr-2002  9:13pm
 
Yes, that's a red wire painted black at the back. What a cheap ass.

This goes to...
IMG_2578
IMG_2578
15-Apr-2002  9:38pm
 
...here.
IMG_2579
IMG_2579
15-Apr-2002  9:39pm
 
IMG_2580
IMG_2580
15-Apr-2002  9:41pm
 
IMG_2581
IMG_2581
15-Apr-2002  9:42pm
 
IMG_2582
IMG_2582
15-Apr-2002  9:44pm
 
this goes...
IMG_2583
IMG_2583
15-Apr-2002  9:45pm
 
...here
IMG_2584
IMG_2584
15-Apr-2002  9:45pm
 
this goes
IMG_2585
IMG_2585
15-Apr-2002  9:45pm
 
...here! (to mute the amp)
IMG_2590
IMG_2590
15-Apr-2002  11:36pm
 
Some cross-overs for the tweeters in the front.
IMG_2591
IMG_2591
15-Apr-2002  11:44pm
 
And there, that's about it. Right, now just yank the remaining wires, assemble it in the new car and wire it back up. Simple!
IMG_1983
My stereo in Pete's Beema
26-Nov-2003  3:16am
 
And here it is - installed!

Awesome! Not only did you get it running, but look at that tidy finish. Professional.

(P.S. No it doesn't have a screen, it doesn't need one! Tasteful beeps and speech synthesiser give you all the feedback you need - if you're a geek like me or Pete, that is).
IMG_1990
Car stereo guts
26-Nov-2003  12:01pm
 
Far, far tidier than my installation!

Hell, my "installation" involved nailing the motherboard down to the first plank of wood I found! None of this fancy ~box~ stuff :-)

Pete had to painstakingly uninstall this all from my car, taking photographs of the start and end of every wire so he could reconnect it all.
IMG_1989
Boot (of) the Beema
26-Nov-2003  11:57am
 
And there you go. Smarty pants Pete proves you CAN fit more than a single computer in the boot of a car.